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Technology on a Mission Plastic Diamond

Turning ordinary plastic into an engineering material.

Developed by Plastic Diamond  ·  Advanced Polymers · Manufacturing

The Problem

The Kingdom imports 100% of a strategic high-performance polymer

Ultra-high-molecular-weight polyethylene (UHMWPE) is essential for fiber, medical, marine, aerospace, defense and wire-and-cable applications. There is no local production in KSA today — 100% of demand is met by imports — leaving a strategic, fast-growing market entirely dependent on foreign supply.

The Solution

The strongest man-made tapes, made from a Kingdom resource

Ethylene is abundant in the Kingdom as a product of its oil resources. By driving the repeat-unit count from tens to over a hundred thousand, the same monomer becomes an engineering polymer with far greater societal and economic value. Using a novel synthesis process at KAUST, the team has not only removed the need for the use of toxic solvents but also created the strongest man-made tapes, with superior impact and abrasion resistance and exceptional gas-barrier properties.

Watch

Plastic Diamond in action

The Technology

A disruptive, solvent-free KAUST process

The KAUST technology delivers high-performance UHMWPE with solvent-free processing and a 65% reduction in CO2 for each kilogram of product, while extending final product lifetime. It is backed by an IP portfolio covering the value chain to secure freedom to operate.

Key Specifications
CO2 reduction
65% lower for 1 kg of product
Processing
Solvent-free
Performance
Strongest man-made tapes; superior impact and abrasion resistance
Global market
~USD 18 billion, growing at ~8.7% CAGR
IP portfolio
Polymer synthesis, blending, creep-resistant polymer and tape processing
Impact

Creating impact where it matters most

01

Localizing production

Establishing the first local UHMWPE production to replace 100% import dependency.

02

Strengthening strategic sectors

Supplying military, marine, aerospace and medical industries from within the Kingdom.

03

Lower-carbon material

Cutting product CO2 by 65% through solvent-free processing.

04

Building local expertise

Generating high-tech jobs and cultivating cutting-edge polymer expertise locally.

Join The Mission

KAUST. On a mission for Saudi Arabia and the world.

Whether you’re a researcher, entrepreneur, industry partner or investor, we invite you to be part of the journey.

Partner With Us
Address

Building 34, KAUST Research & Technology Park, Thuwal 23955-6900, Kingdom of Saudi Arabia